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Six benefits of medical metal stamping

Views: 1     Author: Site Editor     Publish Time: 2022-10-19      Origin: Site

Over the decades, as technology continues to evolve, more and more industries have become closely associated with metal stamping. Manufacturers are no longer limited to traditional machining techniques but choose this fast, efficient and stable metal stamping technology for their production. For example, it is widely used in the automotive, industrial, construction, medical, and firefighting industries.


Metal stamping is a manufacturing process that uses metal stamping molds, or a series of metal stamping molds to form sheet metal into the three-dimensional shape of a workpiece.


This process dramatically improves the accuracy and quality of the metal. Because the process is fully automated, manufacturers can perform quick operations without incurring additional labor costs, resulting in significant cost savings.

metal stampings mold part


In addition, hardware stamping is the best choice for projects with many complex parts. In this article, we share with you 6 advantages of medical metal stamping.


Cost

Cost is a crucial aspect of manufacturing. Manufacturers often aim to produce high-quality products at a lower cost. The use of metal stamping allows for rapid production, which reduces machine usage, the number of workers, and labor costs. This significantly reduces production costs.


Accuracy

In the manufacture of medical devices, metal accuracy is critical because of the detail and complexity of the process. This can be down to the micron because faulty equipment can lead to unpredictable consequences. And more seriously, the lives of patients are directly affected. Therefore, there is no room for error in the manufacturing process of medical devices.


Metal stamping operates in a highly automated way, resulting in ultra-precise parts. This is due to the stamping simulation technology that people use. This simulation technology identifies possible defects before production begins. Then it allows designers to refine the details and identify gaps in the software so that adjustments can be made accordingly. On the other hand, on-chip sensors and cameras help monitor critical dimensions to minimize the margin of error.


Speed

As mentioned earlier, this stamping technology ensures the rapid production of complex parts, including medical components. As a result, manufacturers who previously used original equipment can achieve a faster return on investment once they opt for metal stamping technology.


Typically, high-speed metal stamping presses produce thousands of strokes per minute. This dramatically increases throughput and ensures that companies like pharmaceutical companies can bring new products to market as soon as they are received, without delays. Compared to machining, metal stamping offers the shortest cycle time per part. In addition, die metal stamping requires much less setup time than any other type of machining.


Flexibility

This is probably the most outstanding and unique benefit of metal stamping. We can turn light and durable metal back into a variety of tiny and complex precision metal parts. At the same time, the standard still has high tolerance specifications. For example, medical parts such as clips, clamps, and brackets are often tiny, and the cutting edges of stamped medical parts may require a certain degree of precision.


Cutting-edge microstamping equipment can be precisely stamped to accommodate miniature medical deep-draw housings - improving designs and expanding options. Similarly, surgical devices that were previously difficult to machine due to tight tolerances can now be used.


Quality

All medical components need to be of high quality to avoid product failure. In particular, the need for medical stampings is highly dependent on medical procedures such as mandibular shell components and highly complex laparoscopic procedures. The shells of these parts are mostly made of titanium. Titanium is known to resist corrosion and bacterial growth. Titanium is a hard metal, but thanks to this stamping technology, one can now stamp titanium as quickly as one can stamp steel.


In other words, by combining value, precision and speed, medical metal stamping makes medical device manufacturing much more accessible. Whether it's surgical instruments, cannula components, or implants, components made in this way play a vital role in the treatment of disease.


Manufacturing

Stamping equipment is a new technology widely used in small to large-volume production. In addition, fast and efficient operations allow medical stamping manufacturers to produce a wide range of products in a short period. Metal stamping is a top priority to achieve this goal if you need thousands of medical devices. These are valuable to companies that need large products because of their high throughput and production efficiency.


Suppose you are looking for a reliable mold part manufacturer to make hardware stamping parts for you. Welcome to contact Shengqi. In that case, we have advanced hardware stamping mold equipment and rich experience in mold production. We are your reliable choice.


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